3+12 (120A) Battery Swap Connector for EV Customizable

Model: Model: YRX-XNYEN120-GB1
Current Rating: 60A~120A
Voltage Rating: 1000V DC
Compliance: RoHS, IP67 Waterproof
Transport: FOB/CIF terms; bulk orders supported.

3+12 (120A) Battery Swap Connector is designed for high-current applications, ensuring secure and reliable connections with outstanding durability. This connector features a wide wiring range, making it highly versatile for various cable sizes and power configurations. With a robust IP67 rating, it provides dustproof and waterproof protection in both mated and unmated conditions, making it ideal for harsh environments.

Dimension diagram of 3+12 pin battery swap connector set rated 120A

Key Benefits

1.Wide Wiring Range:

  • Supports a wiring range of 10~25 mm², accommodating a variety of wire gauges and power requirements.

2.High Current Rating:

  • Rated for current ranges between 60A and 120A, making it suitable for high-power applications in electric vehicles, industrial equipment, and renewable energy systems.

3.Long Lifespan:

  • Capable of over 3000 mating cycles, this connector is built to endure long-term usage and maintain reliable performance.

4.High Insulation Resistance:

  • Insulation resistance is tested to DC 500V / 10 MΩ minimum, providing excellent electrical isolation and preventing leakage.

5.Strong Dielectric Strength:

  • With a dielectric strength of 1500VAC, the connector is capable of handling high voltage applications safely.

6.Low Mating Force:

  • The mating force is below 100N, ensuring easy and secure connections without requiring excessive force.

7.IP67 Protection:

  • Rated IP67, ensuring the connector is dustproof and waterproof even in challenging environmental conditions, both when mated and unmated.

8.Wide Operating Temperature Range:

  • Operates effectively in temperatures from -40°C to 105°C, making it suitable for extreme environments.

9.High-Quality Materials:

  • The housing is made from PA66 + GF for superior strength and heat resistance, while the terminals are crafted from high-conductivity copper or copper alloy.

Technical Parameters

Wiring Range 22~24AWG/10~25mm²
Mating Force < 100N
Lifespan > 3000 Times
Rated Voltage 1000V DC
Rated Current 60A~120A
Insulation Resistance DC500V/10MΩMIN
Dielectric Strength 1500VAC
IP Rating IP67(in both mated and unmated conditions)
Operating Temperature -40℃ ~105℃
Housing PA66+GF
Terminals Copper/Copper Alloy
Color Orange/Black (customizable)

Applications

3+12 pin battery swap connector set used in 120A electric vehicle battery system

  • Electric Vehicles (EV): Perfect for high-current connections in electric vehicle charging systems and battery management.
  • Industrial Equipment: Suitable for heavy machinery and industrial power distribution.
  • Renewable Energy: Ideal for solar, wind, and energy storage systems that require durable and reliable power connections.
  • Power Electronics: Ensures safe, high-power electrical connections for high-performance electronic devices and systems.

Packaging and Shipping

Packaged with care to ensure safe transit. Shipping options are available worldwide, including both standard and expedited services.

Custom packaging available upon request.

Why choose us?

Two production bases, 12 yearsof production experience

01

Comprehensive R&D, Design, And Manufacturing

A strong R&D team meets diverse industry needs with tailored power cables, wiring harnesses, and charging solutions. Full services from design to mass production ensure high quality.

02

Integrated Production & Precision Management

Full-process production capability from raw materials to finished products. International certifications ensure every production step meets high standards. Smart systems monitor production in real-time, enhancing efficiency and resource optimization.

03

Efficient Supply Chainmanagement & Fast Response

A global sourcing network ensures timely supply of high-quality raw materials. Detailed production planning and scheduling enable quick response and on-time delivery. Optimized inventory management addresses market fluctuations and risks, ensuring supply chain stability and reliability.

Factory strength

Production equipment, production linesand testingequipment

Qualifications & Certifications

Complies with a number of global standards Help products to enter the international market

Frequently Ask Questions

A: Yes, we offer fully customizable services. We will work closely with you to design energy harnesses, connectors, and charging stations that meet your specific requirements and application needs. Our design team ensures that every detail adheres to your technical specifications and functional demands.

A: Absolutely. We provide customized charging stations for both AC and DC applications, with adjustable power ratings and voltage ranges to suit your needs. Whether it’s for residential or commercial use, we can offer a tailored solution for your charging infrastructure.

A: Yes, we support various internationally recognized plug types, including Type 1, Type 2, CCS1, CCS2, and CHAdeMO. We customize our products to ensure compatibility with different plug standards, offering you flexibility in your electric vehicle charging solutions.

A: Our products are designed to endure extreme conditions such as high temperatures, humidity, UV exposure, and chemical corrosion. We ensure that all our energy harnesses and connectors pass rigorous environmental testing, guaranteeing reliable long-term performance even in challenging environments.

A: We collaborate with you from the outset to thoroughly understand your technical requirements. During the design and manufacturing process, we adhere to strict quality management systems such as ISO 9001. We also conduct detailed testing to ensure that the products meet the technical standards and specifications you have set.

A: Yes, we provide samples for you to test and verify the functionality and compatibility of our products. Once you provide feedback on the samples, we can make adjustments to the design as needed to ensure the final product fully meets your expectations.

A: Yes, we offer a wide range of material options, including high-temperature resistant materials, UV-resistant materials, and corrosion-resistant materials. We will select the most suitable materials based on your application’s needs and working environment.

A: Yes, our products are compliant with a variety of international standards such as CE, UL, RoHS, and ISO 9001. We ensure that the products meet the regulations and standards required by different regions and markets.

A: We offer complete charging solutions, including charging stations, EV chargers, cables, and connectors. All components can be customized to your requirements, and we also provide installation and commissioning services to ensure the equipment is up and running smoothly.

A: You can contact our sales team with detailed information about your requirements, and we will provide a customized quote and solution. We will then guide you through the design and production process, maintaining close communication to ensure everything goes smoothly.

Get Started

We aim for open collaboration.

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