5 Core Low Current High Voltage Connector 1000V RoHS

Model: YRY-XNYEN-GB3
Current Rating: HVIL Contact 5A, Signal Contact 5A, Power Contact up to 40A
Voltage Rating: 1000V AC/DC
Cable Compatibility: 0.35~6mm²
Mounting Type: Panel Mount
Compliance: RoHS, IP67 Waterproof
Transport: FOB/CIF terms; bulk orders supported.

Our 5-Core Low Current High Voltage Connector is a high-performance electrical connector designed for applications requiring reliable signal and power transmission in demanding environments. This connector is engineered to meet the highest industry standards, ensuring durability, safety, and efficiency.

Dimension drawing of 5-core high voltage connector set

Key Benefits

1.High Current and Voltage Capacity:

  • HVIL Contact: Supports 5A current (for wire sizes 0.35~0.5mm²).
  • Signal Contact: Supports 5A current (for wire sizes 0.5~0.75mm²).
  • Power Contact: Handles 20A (2.5mm²), 32A (4mm²), and 40A (6mm²).
  • Voltage Rating: 1000V AC/DC, suitable for high-voltage applications.

2.Durable and Robust Design:

  • Housing Material: Made of PA66 + GF25 UL94-V0, a flame-retardant and high-strength nylon material with 25% glass fiber reinforcement for enhanced mechanical properties.
  • Contact Material: Copper alloy with tin plating, ensuring excellent conductivity and corrosion resistance.
  • Seal Material: Silicone, providing superior waterproofing and environmental protection.

3.Safety and Compliance:

  • Withstand Voltage: 3000V AC, ensuring excellent insulation and safety.
  • Insulation Resistance: >100 MΩ, minimizing leakage current and enhancing reliability.
  • Waterproof Rating (Mated Condition): IP67, making it dust-tight and capable of withstanding temporary immersion in water.
  • Finger Touch Protection (Unmated Condition): IP2XB, ensuring safety during handling.
  • RoHS Compliance: Yes, meeting environmental and safety standards.

4.Wide Operating Temperature Range:

  • Operates efficiently in temperatures ranging from -40°C to +125°C, ensuring reliable performance in extreme conditions.

5.Easy Installation and Maintenance:

  • Shielding: Equipped with copper alloy tin-plated shielding for enhanced electromagnetic interference (EMI) protection.
  • Durability: 50 mating cycles, ensuring long-term durability and reliability.

Technical Parameters

Technical data

Current Rating HVIL Contact 5A (0.35~0.5mm²)
Signal Contact 5A (0.5~0.75mm²)
Power Contact 20A (2.5mm²); 32A(4mm²);

40A(6mm²);

Rating Voltage 1000V AC&DC
Operating Temperature -40~125℃
Withstand Voltage 3000V
Insulation Resistance >100 mΩ
Shielding Yes
Waterproof (Mated Condition) IP 67
IP For Finger Touch(Unmated Condition) IP2XB
RoHS Yes
Durability 50 Times
Housing Material PA66 + GF25 UL94-V0
Contact Material Copper Alloy, Tin Plated
Shield Material Copper Alloy, Tin Plated
Seal Material Silicone

Applications

Application of 5-core high voltage connector in EV system

This connector is ideal for use in a wide range of industries, including:

  • Renewable Energy Systems: Solar, wind, and other green energy applications.
  • Industrial Automation and Machinery: Reliable power and signal transmission in harsh environments.
  • Electric Vehicles (EV) and Charging Infrastructure: High-performance connectivity for EV systems.
  • Telecommunications and Data Centers: Ensuring stable and secure connections.
  • Medical Equipment and Devices: Safe and reliable operation in critical applications.

Packaging and Shipping

Each connector is carefully packaged in anti-static bags to prevent damage during transit. Bulk orders are shipped in durable, weather-resistant boxes with protective padding to ensure safe delivery.

Why choose us?

Two production bases, 12 yearsof production experience

01

Comprehensive R&D, Design, And Manufacturing

A strong R&D team meets diverse industry needs with tailored power cables, wiring harnesses, and charging solutions. Full services from design to mass production ensure high quality.

02

Integrated Production & Precision Management

Full-process production capability from raw materials to finished products. International certifications ensure every production step meets high standards. Smart systems monitor production in real-time, enhancing efficiency and resource optimization.

03

Efficient Supply Chainmanagement & Fast Response

A global sourcing network ensures timely supply of high-quality raw materials. Detailed production planning and scheduling enable quick response and on-time delivery. Optimized inventory management addresses market fluctuations and risks, ensuring supply chain stability and reliability.

Factory strength

Production equipment, production linesand testingequipment

Qualifications & Certifications

Complies with a number of global standards Help products to enter the international market

Frequently Ask Questions

A: Yes, we offer fully customizable services. We will work closely with you to design energy harnesses, connectors, and charging stations that meet your specific requirements and application needs. Our design team ensures that every detail adheres to your technical specifications and functional demands.

A: Absolutely. We provide customized charging stations for both AC and DC applications, with adjustable power ratings and voltage ranges to suit your needs. Whether it’s for residential or commercial use, we can offer a tailored solution for your charging infrastructure.

A: Yes, we support various internationally recognized plug types, including Type 1, Type 2, CCS1, CCS2, and CHAdeMO. We customize our products to ensure compatibility with different plug standards, offering you flexibility in your electric vehicle charging solutions.

A: Our products are designed to endure extreme conditions such as high temperatures, humidity, UV exposure, and chemical corrosion. We ensure that all our energy harnesses and connectors pass rigorous environmental testing, guaranteeing reliable long-term performance even in challenging environments.

A: We collaborate with you from the outset to thoroughly understand your technical requirements. During the design and manufacturing process, we adhere to strict quality management systems such as ISO 9001. We also conduct detailed testing to ensure that the products meet the technical standards and specifications you have set.

A: Yes, we provide samples for you to test and verify the functionality and compatibility of our products. Once you provide feedback on the samples, we can make adjustments to the design as needed to ensure the final product fully meets your expectations.

A: Yes, we offer a wide range of material options, including high-temperature resistant materials, UV-resistant materials, and corrosion-resistant materials. We will select the most suitable materials based on your application’s needs and working environment.

A: Yes, our products are compliant with a variety of international standards such as CE, UL, RoHS, and ISO 9001. We ensure that the products meet the regulations and standards required by different regions and markets.

A: We offer complete charging solutions, including charging stations, EV chargers, cables, and connectors. All components can be customized to your requirements, and we also provide installation and commissioning services to ensure the equipment is up and running smoothly.

A: You can contact our sales team with detailed information about your requirements, and we will provide a customized quote and solution. We will then guide you through the design and production process, maintaining close communication to ensure everything goes smoothly.

Get Started

We aim for open collaboration.

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