EV Module Input Harness Signal & Power Cable Assembly

Model: MIWH-EV-SERIES
Rated Voltage: DC 60V – 1000V (depending on application)
Cable Size: 2.5mm² – 16mm² (signal or power cores configurable)
Conductor: Tinned copper with XLPE or TPE insulation
Shielding: Optional EMI shielding with aluminum foil or braided copper
Jacket Material: Flame-retardant XLPE, PVC, or TPE
Connector Type: TE, Molex, Aptiv, HRS, or customized per module interface
Length: Customizable (typical 0.3 – 2.0 meters)
Input Type: Signal / Power / CAN / Analog / Digital / HV optional

The YONGRUI ENERGY Module Input Harness is engineered to deliver stable and safe electrical or signal input to functional modules such as battery packs, BMS units, inverters, or control modules within EV and energy storage systems. It ensures secure, interference-resistant connection to upstream systems, allowing reliable communication or power delivery under demanding automotive conditions.

Each harness is custom-configured to meet the specific connector type, signal protocol, and mechanical requirements of the receiving module, offering seamless integration and robust performance in high-temperature, vibration-prone environments.

Key Benefits

  • Signal & Power Capable: Supports high-voltage input or communication signal input

  • Custom Interfaces: Fully configurable connectors, pinouts, and wire layouts

  • Protocol Ready: Compatible with CAN, RS485, analog/digital signals, PWM

  • EMI Shielding: Optional shielding for noise-sensitive environments

  • Rugged Construction: Engineered for automotive-grade stress and temperature

  • Flexible Integration: Tailored for OEM and Tier 1 module compatibility

Technical Parameters

Parameter Specification
Model MIWH-EV-SERIES
Voltage Range DC 60V – 1000V
Cable Size 2.5mm² – 16mm²
Core Types Power wires, signal wires, twisted pairs, hybrid structures
Conductor Multi-strand tinned copper
Insulation XLPE / TPE / PVC
Shielding (Optional) Braided copper or aluminum foil
Jacket Flame-retardant XLPE, TPE, or oil-resistant PVC
Connector Options TE, Molex, Aptiv, HRS, Yazaki, or custom connectors
Length 0.3 – 2.0 meters (customizable)
Temperature Range -40°C to +125°C
Protocol Support CAN, RS485, UART, analog, digital, PWM
Compliance ISO 19642, LV 214, RoHS, UL

Applications

  • Input wiring to battery module from HV junction box or charger

  • BMS receiving control signals from VCU or EMS

  • Inverter receiving command signals or HV input from battery

  • Power or signal input from main PDU or ECU to subsystems

  • Energy storage system input wiring from grid-connected inverter or controller

Why choose us?

Two production bases, 12 yearsof production experience

01

Comprehensive R&D, Design, And Manufacturing

A strong R&D team meets diverse industry needs with tailored power cables, wiring harnesses, and charging solutions. Full services from design to mass production ensure high quality.

02

Integrated Production & Precision Management

Full-process production capability from raw materials to finished products. International certifications ensure every production step meets high standards. Smart systems monitor production in real-time, enhancing efficiency and resource optimization.

03

Efficient Supply Chainmanagement & Fast Response

A global sourcing network ensures timely supply of high-quality raw materials. Detailed production planning and scheduling enable quick response and on-time delivery. Optimized inventory management addresses market fluctuations and risks, ensuring supply chain stability and reliability.

Factory strength

Production equipment, production linesand testingequipment

Qualifications & Certifications

Complies with a number of global standards Help products to enter the international market

Frequently Ask Questions

A: Yes, we offer fully customizable services. We will work closely with you to design energy harnesses, connectors, and charging stations that meet your specific requirements and application needs. Our design team ensures that every detail adheres to your technical specifications and functional demands.

A: Absolutely. We provide customized charging stations for both AC and DC applications, with adjustable power ratings and voltage ranges to suit your needs. Whether it’s for residential or commercial use, we can offer a tailored solution for your charging infrastructure.

A: Yes, we support various internationally recognized plug types, including Type 1, Type 2, CCS1, CCS2, and CHAdeMO. We customize our products to ensure compatibility with different plug standards, offering you flexibility in your electric vehicle charging solutions.

A: Our products are designed to endure extreme conditions such as high temperatures, humidity, UV exposure, and chemical corrosion. We ensure that all our energy harnesses and connectors pass rigorous environmental testing, guaranteeing reliable long-term performance even in challenging environments.

A: We collaborate with you from the outset to thoroughly understand your technical requirements. During the design and manufacturing process, we adhere to strict quality management systems such as ISO 9001. We also conduct detailed testing to ensure that the products meet the technical standards and specifications you have set.

A: Yes, we provide samples for you to test and verify the functionality and compatibility of our products. Once you provide feedback on the samples, we can make adjustments to the design as needed to ensure the final product fully meets your expectations.

A: Yes, we offer a wide range of material options, including high-temperature resistant materials, UV-resistant materials, and corrosion-resistant materials. We will select the most suitable materials based on your application’s needs and working environment.

A: Yes, our products are compliant with a variety of international standards such as CE, UL, RoHS, and ISO 9001. We ensure that the products meet the regulations and standards required by different regions and markets.

A: We offer complete charging solutions, including charging stations, EV chargers, cables, and connectors. All components can be customized to your requirements, and we also provide installation and commissioning services to ensure the equipment is up and running smoothly.

A: You can contact our sales team with detailed information about your requirements, and we will provide a customized quote and solution. We will then guide you through the design and production process, maintaining close communication to ensure everything goes smoothly.

Get Started

We aim for open collaboration.

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