Model: PBCH-EV-HARNESS
Rated Voltage: DC 60V – 300V (signal level, customizable)
Cable Type: Shielded twisted pair or multi-core signal cable
Conductor: Tinned copper with XLPE or TPE insulation
Shielding: Braided copper or aluminum foil for EMI protection
Jacket Material: Flame-retardant XLPE, TPE, or PVC
Connector Type: Molex, TE, HRS, or custom signal connectors
Length: Customizable (typical range: 0.3 – 2.0 meters)
Protocol Support: CAN, RS485, or custom communication interfaces
The Power Battery Communication Wiring Harness is designed for electric vehicles to establish a stable data link between the battery pack and the battery management system (BMS). It ensures accurate real-time data transmission for voltage, temperature, and state-of-charge monitoring.
Constructed with shielded signal cables and high-quality connectors, this harness minimizes EMI interference and maintains signal integrity under vibration, thermal, and electrical stress.
Stable Communication: Ensures high-speed and interference-free BMS data exchange
Shielded Signal Protection: Reduces EMI for precise battery monitoring
Flexible Configuration: Supports multiple protocols like CAN/RS485
EV-Grade Reliability: Designed for vibration, heat, and chemical resistance
Customizable Connectors: Compatible with TE, Molex, HRS, or custom pin headers
Compact and Durable: Suitable for tight installation spaces within battery packs
| Parameter | Specification |
|---|---|
| Model | PBCH-EV-HARNESS |
| Rated Voltage | DC 60V – 300V (signal level) |
| Cable Structure | Shielded twisted pair / multi-core signal harness |
| Conductor | Tinned copper with XLPE / TPE insulation |
| Shielding | Braided copper / aluminum foil (optional) |
| Outer Jacket Material | XLPE, TPE, or PVC (flame-retardant, oil & acid resistant) |
| Connector Type | Molex, TE, HRS, KET, or custom 2–12 pin signal connectors |
| Length Range | 0.3 – 2.0 meters (custom available) |
| Protocol Compatibility | CAN Bus, RS485, I2C, SPI, UART |
| Operating Temp Range | -40°C to +105°C |
| Compliance Standards | ISO 19642, LV 214, RoHS |
Communication between EV power battery packs and Battery Management System (BMS)
Signal wiring inside battery modules and battery pack enclosures
CAN bus/RS485 communication in new energy vehicles and energy storage systems
EV thermal monitoring and voltage balancing systems
Industrial battery systems requiring shielded signal transmission
Two production bases, 12 yearsof production experience
A strong R&D team meets diverse industry needs with tailored power cables, wiring harnesses, and charging solutions. Full services from design to mass production ensure high quality.
Full-process production capability from raw materials to finished products. International certifications ensure every production step meets high standards. Smart systems monitor production in real-time, enhancing efficiency and resource optimization.
A global sourcing network ensures timely supply of high-quality raw materials. Detailed production planning and scheduling enable quick response and on-time delivery. Optimized inventory management addresses market fluctuations and risks, ensuring supply chain stability and reliability.
Production equipment, production linesand testingequipment
Complies with a number of global standards Help products to enter the international market
A: Yes, we offer fully customizable services. We will work closely with you to design energy harnesses, connectors, and charging stations that meet your specific requirements and application needs. Our design team ensures that every detail adheres to your technical specifications and functional demands.
A: Absolutely. We provide customized charging stations for both AC and DC applications, with adjustable power ratings and voltage ranges to suit your needs. Whether it’s for residential or commercial use, we can offer a tailored solution for your charging infrastructure.
A: Yes, we support various internationally recognized plug types, including Type 1, Type 2, CCS1, CCS2, and CHAdeMO. We customize our products to ensure compatibility with different plug standards, offering you flexibility in your electric vehicle charging solutions.
A: Our products are designed to endure extreme conditions such as high temperatures, humidity, UV exposure, and chemical corrosion. We ensure that all our energy harnesses and connectors pass rigorous environmental testing, guaranteeing reliable long-term performance even in challenging environments.
A: We collaborate with you from the outset to thoroughly understand your technical requirements. During the design and manufacturing process, we adhere to strict quality management systems such as ISO 9001. We also conduct detailed testing to ensure that the products meet the technical standards and specifications you have set.
A: Yes, we provide samples for you to test and verify the functionality and compatibility of our products. Once you provide feedback on the samples, we can make adjustments to the design as needed to ensure the final product fully meets your expectations.
A: Yes, we offer a wide range of material options, including high-temperature resistant materials, UV-resistant materials, and corrosion-resistant materials. We will select the most suitable materials based on your application’s needs and working environment.
A: Yes, our products are compliant with a variety of international standards such as CE, UL, RoHS, and ISO 9001. We ensure that the products meet the regulations and standards required by different regions and markets.
A: We offer complete charging solutions, including charging stations, EV chargers, cables, and connectors. All components can be customized to your requirements, and we also provide installation and commissioning services to ensure the equipment is up and running smoothly.
A: You can contact our sales team with detailed information about your requirements, and we will provide a customized quote and solution. We will then guide you through the design and production process, maintaining close communication to ensure everything goes smoothly.
Focusing on high-performance connections for EVs and energy storage, advancing green energy transition.
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