Mining Truck HV Wiring Harness Battery Box to Swap Circuit

Model: MIWH-EV-BBS
Rated Voltage: DC 60V – 1000V (depending on battery system)
Cable Size: 35mm² – 120mm² (power cores configurable)
Conductor: Tinned copper multi-strand with XLPE insulation
Shielding: Optional EMI shielding with aluminum foil or braided copper
Jacket Material: Flame-retardant XLPE or TPE, rugged protective sheathing
Connector Type: Anderson, TE, or customized high-voltage connectors
Length: Customizable (typically 0.5 – 3 meters)
Input Type: High voltage power line for battery box to battery swap circuit

The YONGRUI ENERGY Mining Truck HV Wiring Harness — Battery Box to Swap Circuit is engineered for heavy-duty electric mining trucks to ensure safe, stable, and efficient high-voltage power transmission during battery swap operations.

This harness connects the battery high-voltage box to the battery swap circuit, using premium tinned copper conductors with flame-retardant insulation and rugged outer protection. Designed for extreme mining environments, it offers outstanding durability, vibration resistance, and long service life.

Key Benefits

  • High Voltage Ready – Supports DC systems up to 1000V for heavy-duty EV mining trucks.

  • Exceptional Durability – Withstands vibration, abrasion, and harsh mining conditions.

  • Reliable Power Delivery – Stable performance during battery swap and charging cycles.

  • Customizable Design – Cable length, connectors, and protective sheathing tailored to your needs.

  • Safety Compliant – Meets CE, RoHS, and IATF 16949 automotive quality standards.

Technical Parameters

Item Specification
Model MIWH-EV-BBS
Rated Voltage DC 60V – 1000V (depending on battery system)
Cable Size 35mm² – 120mm² (customizable)
Conductor Tinned copper multi-strand
Insulation XLPE / TPE flame-retardant
Shielding Optional EMI shielding with aluminum foil or braided copper
Outer Jacket Heavy-duty XLPE / TPE
Connector Type Anderson, TE, or custom HV connectors
Length 0.5 – 3 meters (customizable)
Operating Temp. -40°C to +125°C
Certifications CE, RoHS, IATF 16949

Applications

  • Electric mining truck battery swap systems

  • Battery high-voltage box to swap station circuit connection

  • Heavy-duty EV battery charging and discharging circuits

  • High-voltage power distribution in mining vehicles

Packaging and Shipping

  • Packaging: Harnesses are individually bagged, foam-protected, and packed in heavy-duty export cartons.

  • Labeling: Product model, length, and connector type clearly labeled for easy identification.

  • Shipping Options: Air freight, sea freight, or express courier (DHL, FedEx, UPS) available worldwide.

  • Lead Time: 10–25 working days depending on order quantity and customization requirements.

Why choose us?

Two production bases, 12 yearsof production experience

01

Comprehensive R&D, Design, And Manufacturing

A strong R&D team meets diverse industry needs with tailored power cables, wiring harnesses, and charging solutions. Full services from design to mass production ensure high quality.

02

Integrated Production & Precision Management

Full-process production capability from raw materials to finished products. International certifications ensure every production step meets high standards. Smart systems monitor production in real-time, enhancing efficiency and resource optimization.

03

Efficient Supply Chainmanagement & Fast Response

A global sourcing network ensures timely supply of high-quality raw materials. Detailed production planning and scheduling enable quick response and on-time delivery. Optimized inventory management addresses market fluctuations and risks, ensuring supply chain stability and reliability.

Factory strength

Production equipment, production linesand testingequipment

Qualifications & Certifications

Complies with a number of global standards Help products to enter the international market

Frequently Ask Questions

A: Yes, we offer fully customizable services. We will work closely with you to design energy harnesses, connectors, and charging stations that meet your specific requirements and application needs. Our design team ensures that every detail adheres to your technical specifications and functional demands.

A: Absolutely. We provide customized charging stations for both AC and DC applications, with adjustable power ratings and voltage ranges to suit your needs. Whether it’s for residential or commercial use, we can offer a tailored solution for your charging infrastructure.

A: Yes, we support various internationally recognized plug types, including Type 1, Type 2, CCS1, CCS2, and CHAdeMO. We customize our products to ensure compatibility with different plug standards, offering you flexibility in your electric vehicle charging solutions.

A: Our products are designed to endure extreme conditions such as high temperatures, humidity, UV exposure, and chemical corrosion. We ensure that all our energy harnesses and connectors pass rigorous environmental testing, guaranteeing reliable long-term performance even in challenging environments.

A: We collaborate with you from the outset to thoroughly understand your technical requirements. During the design and manufacturing process, we adhere to strict quality management systems such as ISO 9001. We also conduct detailed testing to ensure that the products meet the technical standards and specifications you have set.

A: Yes, we provide samples for you to test and verify the functionality and compatibility of our products. Once you provide feedback on the samples, we can make adjustments to the design as needed to ensure the final product fully meets your expectations.

A: Yes, we offer a wide range of material options, including high-temperature resistant materials, UV-resistant materials, and corrosion-resistant materials. We will select the most suitable materials based on your application’s needs and working environment.

A: Yes, our products are compliant with a variety of international standards such as CE, UL, RoHS, and ISO 9001. We ensure that the products meet the regulations and standards required by different regions and markets.

A: We offer complete charging solutions, including charging stations, EV chargers, cables, and connectors. All components can be customized to your requirements, and we also provide installation and commissioning services to ensure the equipment is up and running smoothly.

A: You can contact our sales team with detailed information about your requirements, and we will provide a customized quote and solution. We will then guide you through the design and production process, maintaining close communication to ensure everything goes smoothly.

Get Started

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